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Different models are suitable for multiple quality control positions on the production line, including 2D solder paste quality inspection after solder paste printing, component measurement before reflow soldering, PCBA process quality inspection after reflow soldering, and hand plug wave inspection after soldering
The device is equipped with two simultaneous vision systems, which can automatically detect both sides of the double-sided substrate and output the results simultaneously.Upper and lower simultaneous vision system
Bad display interface, intuitive and easy to identify. External barcode recognition system can automatically identify one-dimensional and two-dimensional barcodes on the substrate.
It can analyze and test the detection status and results of all products, and generate various intuitive statistical reports.
0755-61519009 / 61519062
|visual identification system|
Combination of weighted imaging data difference analysis technology, color image comparison, color extraction analysis technology, similarity, binarization, OCR / OCV, tin bead detection, pin analysis and other algorithms
|Full digital high-speed color camera, 15 million pixel resolution: 20 micron / 15 micron / 10 micron optional|
Ring tower structure, super bright red, green and blue LED strobe light source
|FOV||40.96mm × 40.96mm|
Image processing speed
Processing time per frame
Solder paste printing
Presence, skewness, less tin, more tin, open circuit, pollution
|Missing, Offset, Skew, Tombstone, Side Stand, Flip, Reverse Polarity, Wrong, Broken|
Solder joint defect
More tin, less tin, continuous tin, copper foil pollution, etc. (in compliance with RoHS lead-free soldering inspection requirements)
Detects smallest components and pitch
01005 & 0.3mm pitch
|computer system||PCB transfer system||Substrate fixing method: bottom-up fixing, thimble function can correct large plate bending. Automatic entry and exit plate and automatic width adjustment system comply with SMEMA standards. Rail height 900 ± 20mm|
50 × 50mm ~ 510 × 460mm
50 × 50mm ~ 510 × 485mm (can be customized larger size according to customer requirements)
|PCB thickness / weight|
0.5mm – 3.0mm / 3kg
<2mm (with clamp assisted correction of deformation)
Top≤30mm, Bottom≤35mm (special requirements can be customized)
|X, Y platform||Drive equipment||AC servo motor system, the camera moves in the x / y direction (PCBA is fixed to facilitate inspection after solder paste printing and placement)|
|Moving speed||700mm / s|
|Software system||operating system||Microsoft Windows7 X64|
Identification control system
|Features||Standard images are created in real time, and data and error thresholds are automatically calculated. Weighted imaging data difference analysis technology, learning Ok samples, CAD import, statistical feedback of test data, standard component library functions|
|Operation interface||Graphical programming, what you see and what you get. Chinese / English, Traditional / Simplified|
|Networking capabilities||Can connect with NG terminal, can check and repair PCBA errors at REPAIR STATION|
|Control System||Computer host|
Industrial control computer, Intel quad-core CPU, 16G memory, 2TB hard disk
|Display output||24-inch LCD widescreen display|
|Network communication||Support TCP / IP and Microsoft network system|
|Software Central Control||Supports central data control, which can remotely judge the test information of multiple devices.|
|Other parameters||Gas source||0.5mpa, 40cm³ / min|
|Mechanical dimensions (length * width * height)||131cm * 129cm * 169cm (the height includes the feet and does not include a signal light, whichever is the actual size)|
|power supply||AC 220 volts ± 10%, frequency 50 / 60Hz, rated power 1200W, built-in UPS uninterruptible power supply|
|Use environment||Temperature 10-40 ℃, humidity 30-80% RH|
Three-dimensional stereo imaging is a phase modulation profile measurement technology (PMP) based on a structured grating sinusoidal motion projection and discrete phase shift to obtain multiple light field images of the illuminated object.
Then, the phase distribution is calculated according to the multi-step phase shift method. Finally, triangulation and other methods are used to obtain high-precision object contours and volume measurements.
True color 3D stereo image display.
Quick programming is Gerber files that support RS274-D and RS274-X formats and CAD files that support dxf format. Pad information is automatically created after importing the file.
Just set the detection parameters to complete the programming.
SPC statistical analysis is to use statistical methods to control the various stages of the process. Through the analysis and feedback of test information, it promotes the improvement of the previous process and achieves the prevention of defects. The operator can directly view the comprehensive statistics of the test information through a pie chart or a bar chart.
Statistics can be output in Html, Excel or Image formats.
Bar code / two-dimensional code recognition
Dead point jump function
Statistical report export
Solder Paste List
PCB list query
PCB query comparison function
NG analysis function
Automatic statistical CPK function