⎝⎛欢乐拼三张⎞⎠

PRODUCTS

Professionally provide automatic optical inspection equipment (AOI), solder paste detector (SPI),
High-tech enterprise of automatic welding robot and laser laser equipment

VCTA-D810 dual-track online AOI

Intelligent dual-track structure design, the program can be freely switched and combined. The two sets of detection systems can share the database system, which can flexibly perform statistical analysis and generate detection reports.

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Flexible / multipurpose AOI

Different models are suitable for multiple quality control positions on the production line, including 2D solder paste quality inspection after solder paste printing, component measurement before reflow soldering, PCBA process quality inspection after reflow soldering, and hand plug wave inspection after soldering

Intelligent high-tech dual-track AOI

Multiple configurations of the same series are suitable for different selection of professional character recognition functions (OCR / OCV), which further improves the accuracy of material detection and eliminates the occurrence of material mismatch and reverse.

jiance
bujian 01

Dual track design

Among them, the first track is fixed, the second and third tracks are automatically adjustable, and the fourth track is manually adjustable. The maximum width of 1-4 tracks is 686mm.
1. The range is: 50 × 50mm ~ 450 × 300mm.

Dual track design

Database sharing and statistics functions

Central management of all AOI machines in the company through a central server, remote control of each independent machine. Collect and organize the test data of all machines and generate SPC reports to promote the improvement of production processes and improve product straight-through rate.

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Detailed SPC analysis report

It can analyze and test the detection status and results of all products, and generate various intuitive statistical reports.

Precise and intuitive
jiance

Online Inquiry

0755-61519009 / 61519062

category project Specifications
visual identification system

Discrimination method

Vector analysis algorithm, integrated logic OR operation, bilateral brightness boundary distance, component body tracking, OCV, brightness template matching, color distance, color extraction (RGB & HSV), brightness difference, brightness deviation, minimum span of brightness change, etc. Algorithm

Camera

5 million pixel imported high-speed color camera, 20 microns (another 15 microns optional)

Lens

High-resolution telecentric industrial lens, 5mm (high depth of field lens can be selected for special requirements)

PCB splint width

≥3mm
light source

Red, green and blue three-color ring light source

FOV 40.95 × 40.95mm (20um), 30.68 × 30.68mm (15um)

0201 element

<7.6ms

Processing time per frame

220 ~ 450ms

Solder paste printing

Presence, skewness, less tin, more tin, open circuit, pollution

Part defect

Missing, Offset, Skew, Tombstone, Side Stand, Flip, Reverse Polarity, Wrong, Broken

Solder joint defect

More tin, less tin, continuous tin, copper foil pollution, etc. (in compliance with RoHS lead-free soldering inspection requirements)

Wave soldering inspection

More tin, less tin, short circuit, blading, sand hole

Detects smallest components and pitch

01005 & 0.3mm pitch (15um)

computer system PCB transfer system Dual-track PCB transfer, independent visual recognition system, can enter two different sizes of PCB at the same time, automatic in and out board and automatic width adjustment system, in compliance with SMEMA standards. The track height is 900 ± 20mm.
PCB size

Dual tracks can enter and exit the PCB at the same time: 50 × 50 mm ~ 450 × 300 mm,
Single track can measure the maximum PCB size 50 × 50mm ~ 450 × 586mm

PCB thickness

0.5 – 3.0mm

PCB warpage

<2mm (with clamp assisted correction of deformation)

Part height

TOP≤25mm (special), BOT≤30mm (special requirements can be customized)

Drive equipment AC servo motor system, the camera moves in the X and Y axis directions (the PCB is fixed to facilitate the inspection after solder paste printing and placement)
Positioning accuracy <10um
Moving speed Standard: 500mm / s, Max: 800mm / s
Software system operating system Microsoft Windows 7 X64
Features The dual-track inspection system can seamlessly interface with the dual-track high-speed production system. Based on vector calculation, comprehensive use of color extraction and brightness extraction) and color space distance algorithms are used to accurately locate and analyze the position and shape of placement components and solder joints. , Accurately eliminate all kinds of bad points.
operating Graphical programming, what you see and what you get. Chinese / English, Traditional / Simplified
Computer host Industrial control computer, Intel quad-core I7 CPU, 16G DDR memory, 1TB hard disk
Display output 22 inch TFT
Networking capabilities Multi-machine control Can control multiple devices of the same model through the control terminal
Networking capabilities Can be networked with NG terminal to check and repair PCBA errors at the repair station
Communication port SMEMA, RS232, RJ45
Other parameters Equipment dimensions (length * width * height) 106 * 135 * 156cm (excluding signal light)
weight ~ 850kg
power supply AC 220 Volts +/- 10%, frequency 50 / 60Hz, rated power 1000W, with UPS uninterruptible power supply
Gas source 0.5MPA.80cm3 / min
Use environment Temperature 10-40 ℃, humidity 30-80% RH

3D stereo imaging

Three-dimensional stereo imaging is a phase modulation profile measurement technology (PMP) based on a structured grating sinusoidal motion projection and discrete phase shift to obtain multiple light field images of the illuminated object.
Then, the phase distribution is calculated according to the multi-step phase shift method. Finally, triangulation and other methods are used to obtain high-precision object contours and volume measurements.

True color 3D stereo image display.

Fast programming

Quick programming is Gerber files that support RS274-D and RS274-X formats and CAD files that support dxf format. Pad information is automatically created after importing the file.
Just set the detection parameters to complete the programming.

Comprehensive SPC analysis system

SPC statistical analysis is to use statistical methods to control the various stages of the process. Through the analysis and feedback of test information, it promotes the improvement of the previous process and achieves the prevention of defects. The operator can directly view the comprehensive statistics of the test information through a pie chart or a bar chart.

Statistics can be output in Html, Excel or Image formats.

We have more software features

Bar code / two-dimensional code recognition

Dead point jump function

Statistical report export

Solder Paste List

PCB list query

PCB query comparison function

NG analysis function

Automatic statistical CPK function

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