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Different models are suitable for multiple quality control positions on the production line, including 2D solder paste quality inspection after solder paste printing, component measurement before reflow soldering, PCBA process quality inspection after reflow soldering, and hand plug wave inspection after soldering
Multiple configurations of the same series are suitable for different selection of professional character recognition functions (OCR / OCV), which further improves the accuracy of material detection and eliminates the occurrence of material mismatch and reverse.
Among them, the first track is fixed, the second and third tracks are automatically adjustable, and the fourth track is manually adjustable. The maximum width of 1-4 tracks is 686mm.
1. The range is: 50 × 50mm ~ 450 × 300mm.
Central management of all AOI machines in the company through a central server, remote control of each independent machine. Collect and organize the test data of all machines and generate SPC reports to promote the improvement of production processes and improve product straight-through rate.
0755-61519009 / 61519062
|visual identification system|
Vector analysis algorithm, integrated logic OR operation, bilateral brightness boundary distance, component body tracking, OCV, brightness template matching, color distance, color extraction (RGB & HSV), brightness difference, brightness deviation, minimum span of brightness change, etc. Algorithm
|5 million pixel imported high-speed color camera, 20 microns (another 15 microns optional)|
|High-resolution telecentric industrial lens, 5mm (high depth of field lens can be selected for special requirements)|
PCB splint width
Red, green and blue three-color ring light source
|FOV||40.95 × 40.95mm (20um), 30.68 × 30.68mm (15um)|
Processing time per frame
220 ~ 450ms
Solder paste printing
Presence, skewness, less tin, more tin, open circuit, pollution
|Missing, Offset, Skew, Tombstone, Side Stand, Flip, Reverse Polarity, Wrong, Broken|
Solder joint defect
More tin, less tin, continuous tin, copper foil pollution, etc. (in compliance with RoHS lead-free soldering inspection requirements)
Wave soldering inspection
|More tin, less tin, short circuit, blading, sand hole|
Detects smallest components and pitch
01005 & 0.3mm pitch (15um)
|computer system||PCB transfer system||Dual-track PCB transfer, independent visual recognition system, can enter two different sizes of PCB at the same time, automatic in and out board and automatic width adjustment system, in compliance with SMEMA standards. The track height is 900 ± 20mm.|
Dual tracks can enter and exit the PCB at the same time: 50 × 50 mm ~ 450 × 300 mm,
0.5 – 3.0mm
<2mm (with clamp assisted correction of deformation)
TOP≤25mm (special), BOT≤30mm (special requirements can be customized)
|Drive equipment||AC servo motor system, the camera moves in the X and Y axis directions (the PCB is fixed to facilitate the inspection after solder paste printing and placement)|
|Moving speed||Standard: 500mm / s, Max: 800mm / s|
|Software system||operating system||Microsoft Windows 7 X64|
|Features||The dual-track inspection system can seamlessly interface with the dual-track high-speed production system. Based on vector calculation, comprehensive use of color extraction and brightness extraction) and color space distance algorithms are used to accurately locate and analyze the position and shape of placement components and solder joints. , Accurately eliminate all kinds of bad points.|
|operating||Graphical programming, what you see and what you get. Chinese / English, Traditional / Simplified|
|Computer host||Industrial control computer, Intel quad-core I7 CPU, 16G DDR memory, 1TB hard disk|
|Display output||22 inch TFT|
|Networking capabilities||Multi-machine control||Can control multiple devices of the same model through the control terminal|
|Networking capabilities||Can be networked with NG terminal to check and repair PCBA errors at the repair station|
|Communication port||SMEMA, RS232, RJ45|
|Other parameters||Equipment dimensions (length * width * height)||106 * 135 * 156cm (excluding signal light)|
|power supply||AC 220 Volts +/- 10%, frequency 50 / 60Hz, rated power 1000W, with UPS uninterruptible power supply|
|Gas source||0.5MPA.80cm3 / min|
|Use environment||Temperature 10-40 ℃, humidity 30-80% RH|
Three-dimensional stereo imaging is a phase modulation profile measurement technology (PMP) based on a structured grating sinusoidal motion projection and discrete phase shift to obtain multiple light field images of the illuminated object.
Then, the phase distribution is calculated according to the multi-step phase shift method. Finally, triangulation and other methods are used to obtain high-precision object contours and volume measurements.
True color 3D stereo image display.
Quick programming is Gerber files that support RS274-D and RS274-X formats and CAD files that support dxf format. Pad information is automatically created after importing the file.
Just set the detection parameters to complete the programming.
SPC statistical analysis is to use statistical methods to control the various stages of the process. Through the analysis and feedback of test information, it promotes the improvement of the previous process and achieves the prevention of defects. The operator can directly view the comprehensive statistics of the test information through a pie chart or a bar chart.
Statistics can be output in Html, Excel or Image formats.
Bar code / two-dimensional code recognition
Dead point jump function
Statistical report export
Solder Paste List
PCB list query
PCB query comparison function
NG analysis function
Automatic statistical CPK function