⎝⎛欢乐拼三张⎞⎠

PRODUCTS

Professionally provide automatic optical inspection equipment (AOI), solder paste detector (SPI),
High-tech enterprise of automatic welding robot and laser laser equipment

VCTA-S810L Increase Online AOI

Equipment for detecting common defects encountered in welding production based on optical principles

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Flexible / multipurpose AOI

Different models are suitable for multiple quality control positions on the production line, including 2D solder paste quality inspection after solder paste printing, component measurement before reflow soldering, PCBA process quality inspection after reflow soldering, and hand plug wave inspection after soldering

Vector analysis algorithm for best detection capability

Full vector algorithm, fusion logic operation, bilateral brightness boundary distance, component body tracking, OCR / OCV, brightness template matching, color distance, color extraction (RGB & HSV), brightness range, brightness deviation, minimum span of brightness change, etc. Multiple advanced detection algorithms.

SPC1 01
SPC2 02

5 million pixel industrial camera imported from Germany

It has a very high color reproduction effect, combined with a high-resolution high depth of field telecentric lens, the product has a high degree of bad recognition, and provides high-definition image output for AOI equipment.

shexiangtou1
shexiangtou2
bujian 01

Import control system

All major parts are from internationally renowned brands. On the premise of ensuring the equipment's running stability and motion accuracy, it has the characteristics of high service life and low failure rate.

All use international famous brands

The entire board matches multiple pieces of detection at any position

Adopting imported industrial cameras with high frame rate, combined with industrial telecentric lens, adopting high-speed dynamic image acquisition, it can complete hundreds of image information acquisition tasks per second, combined with the whole board matching algorithm in the software, it can be used for any position on the circuit board Accurate detection of multiple pieces, foreign objects, scratches, etc.

Accurate detection
jiance

Multi-person, intelligent communication

The central server mode can collect the test information of all machines through the central control server, which is convenient for the comprehensive management of production. Only one operator is required for multiple devices.

Centralized control and data acquisition
concentrated

Online Inquiry

0755-61519009 / 61519062

category project Specifications
visual identification system

Discrimination method

Vector analysis algorithm, integrated logic OR operation, bilateral brightness boundary distance, component body tracking, OCV, brightness template matching, color distance, color extraction (RGB & HSV), brightness difference, brightness deviation, minimum span of brightness change, etc. Algorithm

Camera

5 million pixel imported high-speed color camera, 20 microns (25/15 microns optional)

Lens

High-resolution telecentric industrial lens, 5mm (high depth of field lens can be selected for special requirements)
light source

Red, green and blue three-color ring light source

FOV Max: 40 × 40mm (20um)

0201 element

<7.6ms

Processing time per frame

220 ~ 450ms

Solder paste printing

Presence, skewness, less tin, more tin, open circuit, pollution

Part defect

Missing, Offset, Skew, Tombstone, Side Stand, Flip, Reverse Polarity, Wrong, Broken

Solder joint defect

More tin, less tin, continuous tin, copper foil pollution, etc. (in compliance with RoHS lead-free soldering inspection requirements)

Wave soldering inspection

More tin, less tin, short circuit, blading, sand hole

Detects smallest components and pitch

0201 & 0.4mmpitch (20um)
01005 & 0.3mm pitch (15um)

computer system PCB transfer system Substrate fixing method: bottom-up fixing. Automatic board entry and exit and automatic width adjustment system, board entry direction can be switched with one button, in compliance with SMEMA standards. Rail height 900 ± 20mm
PCB size

50 × 70mm-510 × 460mm (can be customized according to customer requirements)

PCB thickness

0.5mm – 3.0mm

PCB warpage

<2mm (with clamp assisted correction of deformation)

Part height

TOP≤30mm, BOT≤30mm (special requirements can be customized)

Drive equipment AC servo motor system, the camera moves in the X and Y axis directions (the PCB is fixed to facilitate the inspection after solder paste printing and placement)
Positioning accuracy <10um
Moving speed Standard: 500mm / s, Max: 800mm / s
Software system operating system Microsoft Windows 7 X64
operating Graphical programming, what you see and what you get. Chinese / English, Traditional / Simplified
program Support offline programming
Computer host Industrial control computer, Intel quad-core I7 CPU, 16G DDR memory, 1TB hard disk
Display output 22 inch TFT
Networking capabilities Networking capabilities Can be networked with NG terminal to check and repair PCBA errors at the repair station
Communication port SMEMA, RS232, RJ45
Other parameters Equipment dimensions 105 × 110 × 160cm (excluding signal light)
weight ~ 750kg
power supply AC 220 Volts +/- 10%, frequency 50 / 60Hz, rated power 1000W, with UPS uninterruptible power supply
Gas source 0.5MPA.80cm 3 / min
Use environment Temperature 10-40 ℃, humidity 30-80% RH

3D stereo imaging

Three-dimensional stereo imaging is a phase modulation profile measurement technology (PMP) based on a structured grating sinusoidal motion projection and discrete phase shift to obtain multiple light field images of the illuminated object.
Then, the phase distribution is calculated according to the multi-step phase shift method. Finally, triangulation and other methods are used to obtain high-precision object contours and volume measurements.

True color 3D stereo image display.

Fast programming

Quick programming is Gerber files that support RS274-D and RS274-X formats and CAD files that support dxf format. Pad information is automatically created after importing the file.
Just set the detection parameters to complete the programming.

Comprehensive SPC analysis system

SPC statistical analysis is to use statistical methods to control the various stages of the process. Through the analysis and feedback of test information, it promotes the improvement of the previous process and achieves the prevention of defects. The operator can directly view the comprehensive statistics of the test information through a pie chart or a bar chart.

Statistics can be output in Html, Excel or Image formats.

We have more software features

Bar code / two-dimensional code recognition

Dead point jump function

Statistical report export

Solder Paste List

PCB list query

PCB query comparison function

NG analysis function

Automatic statistical CPK function

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