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Different models are suitable for multiple quality control positions on the production line, including 2D solder paste quality inspection after solder paste printing, component measurement before reflow soldering, PCBA process quality inspection after reflow soldering, and hand plug wave inspection after soldering
Full vector algorithm, fusion logic operation, bilateral brightness boundary distance, component body tracking, OCR / OCV, brightness template matching, color distance, color extraction (RGB & HSV), brightness range, brightness deviation, minimum span of brightness change, etc. Multiple advanced detection algorithms.
It has a very high color reproduction effect, combined with a high-resolution high depth of field telecentric lens, the product has a high degree of bad recognition, and provides high-definition image output for AOI equipment.
All major parts are from internationally renowned brands. On the premise of ensuring the equipment's running stability and motion accuracy, it has the characteristics of high service life and low failure rate.All use international famous brands
Adopting imported industrial cameras with high frame rate, combined with industrial telecentric lens, adopting high-speed dynamic image acquisition, it can complete hundreds of image information acquisition tasks per second, combined with the whole board matching algorithm in the software, it can be used for any position on the circuit board Accurate detection of multiple pieces, foreign objects, scratches, etc.Accurate detection
The central server mode can collect the test information of all machines through the central control server, which is convenient for the comprehensive management of production. Only one operator is required for multiple devices.Centralized control and data acquisition
0755-61519009 / 61519062
|visual identification system|
Vector analysis algorithm, integrated logic OR operation, bilateral brightness boundary distance, component body tracking, OCV, brightness template matching, color distance, color extraction (RGB & HSV), brightness difference, brightness deviation, minimum span of brightness change, etc. Algorithm
|5 million pixel imported high-speed color camera, 20 microns (25/15 microns optional)|
|High-resolution telecentric industrial lens, 5mm (high depth of field lens can be selected for special requirements)|
Red, green and blue three-color ring light source
|FOV||Max: 40 × 40mm (20um)|
Processing time per frame
220 ～ 450ms
Solder paste printing
Presence, skewness, less tin, more tin, open circuit, pollution
|Missing, Offset, Skew, Tombstone, Side Stand, Flip, Reverse Polarity, Wrong, Broken|
Solder joint defect
More tin, less tin, continuous tin, copper foil pollution, etc. (in compliance with RoHS lead-free soldering inspection requirements)
Wave soldering inspection
|More tin, less tin, short circuit, blading, sand hole|
Detects smallest components and pitch
0201 & 0.4mmpitch (20um)
|computer system||PCB transfer system||Substrate fixing method: bottom-up fixing. Automatic board entry and exit and automatic width adjustment system, board entry direction can be switched with one button, in compliance with SMEMA standards. Rail height 900 ± 20mm|
50 × 70mm-510 × 460mm (can be customized according to customer requirements)
0.5mm – 3.0mm
<2mm (with clamp assisted correction of deformation)
TOP≤30mm, BOT≤30mm (special requirements can be customized)
|Drive equipment||AC servo motor system, the camera moves in the X and Y axis directions (the PCB is fixed to facilitate the inspection after solder paste printing and placement)|
|Moving speed||Standard: 500mm / s, Max: 800mm / s|
|Software system||operating system||Microsoft Windows 7 X64|
|operating||Graphical programming, what you see and what you get. Chinese / English, Traditional / Simplified|
|program||Support offline programming|
|Computer host||Industrial control computer, Intel quad-core I7 CPU, 16G DDR memory, 1TB hard disk|
|Display output||22 inch TFT|
|Networking capabilities||Networking capabilities||Can be networked with NG terminal to check and repair PCBA errors at the repair station|
|Communication port||SMEMA, RS232, RJ45|
|Other parameters||Equipment dimensions||105 × 110 × 160cm (excluding signal light)|
|power supply||AC 220 Volts +/- 10%, frequency 50 / 60Hz, rated power 1000W, with UPS uninterruptible power supply|
|Gas source||0.5MPA.80cm 3 / min|
|Use environment||Temperature 10-40 ℃, humidity 30-80% RH|
Three-dimensional stereo imaging is a phase modulation profile measurement technology (PMP) based on a structured grating sinusoidal motion projection and discrete phase shift to obtain multiple light field images of the illuminated object.
Then, the phase distribution is calculated according to the multi-step phase shift method. Finally, triangulation and other methods are used to obtain high-precision object contours and volume measurements.
True color 3D stereo image display.
Quick programming is Gerber files that support RS274-D and RS274-X formats and CAD files that support dxf format. Pad information is automatically created after importing the file.
Just set the detection parameters to complete the programming.
SPC statistical analysis is to use statistical methods to control the various stages of the process. Through the analysis and feedback of test information, it promotes the improvement of the previous process and achieves the prevention of defects. The operator can directly view the comprehensive statistics of the test information through a pie chart or a bar chart.
Statistics can be output in Html, Excel or Image formats.
Bar code / two-dimensional code recognition
Dead point jump function
Statistical report export
Solder Paste List
PCB list query
PCB query comparison function
NG analysis function
Automatic statistical CPK function